Machine Layout Plan for Long Sleeve Shirt

What is Machine Layout Plan:
In the apparel industry, production is the process of chain system for making a readymade garment. There are the number of sewing machines are depends on the number of process of a garments. Machine layout plan is the 1st priority for increasing the production. Production manager in the garments industry always set up machine layout plan for a specific garment item. Every machine layout plan is different according to the garment item. It is mainly a plan of sewing machine arrangement, which is useful to produce most amounts of garments in shortest time with minimal garment defects
 
We can define machine layout plan as,
Machine to be set up according to the process of garment is called machine layout.

Machine layout plan for a long sleeve shirt
Fig: Machine layout plan for a long sleeve shirt
Machine layout plan for a long sleeve shirt:
For making a perfect machine layout plan different types of sewing machines are used. A machine layout plan of basic long sleeve shirt is divided into three sections. Such as:-
  1. Making section
  2. Body section
  3. Output section.
Here you will find out Machine layout plan for a basic long sleeve shirt with three sections. Now mention these sections with table in below. 

Function of Making Section:


SI.No.
Type of Operation
Type of Machine
Machine Quantity
Prediction Quantity/Hour
01
Collar making
Plain machine
01 pc.
100 pcs.
02
Collor top stitch
Plain machine
01 pc.
100 pcs.
03
Band rolling
Plain machine
01 pc.
100 pcs.
04
Band joint
Plain machine
01 pc.
100 pcs.
05
Band joint top
stitch
Plain machine
01 pc.
100 pcs.
06
Cuff rolling
Plain machine
01 pc.
100 pcs.
07
Cuff making
Plain machine
01 pc.
100 pcs.
08
Cuff top stitch
Plain machine
01 pc.
100 pcs.
Function of Body Section:
SI.No.
Type of operation
Type of machine
Machine quantity
Production
quantity/hour
09
Pocket rolling
Plain machine
01 pc.
100 pcs.
10
Box plate making
Kansi machine
01 pc.
100 pcs.
11
Button plate making
Plain machine
01 pc.
100 pcs.
12
Pocket joint
Plain machine
01 pc.
100 pcs.
13
Back joint with back yoke
Plain machine
01 pc.
100 pcs.
14
Back yoke joint top stitch
Plain machine
01 pc.
100 pcs.
15
Label joint
Plain machine
01 pc.
100 pcs.
16
Front joint
Plain machine
01 pc.
100 pcs.
17
Front joint top stitch
Plain machine
01 pc.
100 pcs.
18
Sleeve gambol joint
Plain machine
01 pc.
100 pcs.
19
Sleeve placket joint
Plain machine
01 pc.
100 pcs.
20
Sleeve joint
Over lock 5 thread
01 pc.
100 pcs.
21
Armhole top stitch
Plain machine
01 pc.
100 pcs.
22
Side joint
Over lock 5 thread
01 pc.
100 pcs.
Function of Output Section:

SI.No.
Type of
Operation
Type of
Machine
Machine
Quantity
Production
Quantity/Hour
23
Collar joint
Plain machine
1 pc.
100 pcs.
24
Collar joint top stitch
kansi machine
1 pc.
100 pcs.
25
Cuff joint
Plain machine
1 pc.
100 pcs.
26
Cuff joint top stitch
Plain machine
1 pc.
100 pcs.
27
Hemmig
Plain machine
1 pc.
100 pcs.
28
Button hole
Button hole machine
1 pc.
100 pcs.
29
Button attach
Button attach machine
1 pc.
100 pcs.
Summary:
Plain machine ---------------------------------------- = 24 pcs.
Over lock machine 5 thread machine ------------- = 02 pcs.
Kansai machine ---------------------------------------- = 01 pcs.
Button hole machine --------------------------------- = 01 pcs.
Button attach machine ------------------------------- = 01 pcs.
……………………………………………………………………………………………
Total required machine for a basic long sleeve shirt = 29 pcs.